Any structure, regardless of its purpose, must be durable and reliable, the basis of which will be a solid foundation. In modern construction, many different types of foundations are massively used, one of which is pile-screw. It is this version of the basic design for construction that is least informatively covered. Thus, it is necessary to fill this gap and consider in detail the advantages and disadvantages, features and, in general, the feasibility of building this type of foundation.
Content
The considered building elements can be divided into several types with distinctive features, including a set of technological and design parameters. Each of these types of products is adapted for use in different conditions, which depend on the expected load and soil characteristics. It is worth noting the factor that in some cases different piles can be used for the same foundation, because in different climatic zones there may be different loads on them. From this it is clear that the heterogeneity of pile elements can provide an adequate margin of safety, increasing the operational life of the structure.
Screw piles are subdivided according to the following characteristics:
Additional characteristics include: bearing capacity, thickness and grade of steel produced and type of anti-corrosion coating. Additional characteristics are more optional and must be selected strictly individually.
In total, there are four types of such directions:
IMPORTANT! The most popular direction for the use of screw piles is, of course, private construction, in which materials of the first type are most often used.
The materials under consideration may have one blade or there may be more. Accordingly, they are called single-blade or multi-blade. The former are used for the construction of foundations in areas where soils have an increased bearing capacity.However, when using this type of fixture, especially if welded tips are installed on them, you should be prepared for the fact that they can break if the load exceeds the critical one. At the same time, the supports will lose their bearing properties, and this will negatively affect the strapping and the overall integrity of the foundation.
Multi-blade specimens are used for foundations on various types of soils, including even weak ones. They are characterized by increased load-bearing properties, resistant to increased loads of various types: pulling, horizontal or pressing.
The presence of a large number of blades on the shaft allows the use of a pile with a smaller pipe diameter, if it has sufficient wall thickness. The enhanced efficiency of these piles is obtained by the optimized placement of the blades along the shaft. The distance between the blades, their angle of inclination and pitch must be calculated individually, taking into account the location of the soil layer, as well as the composition of the soil itself at each construction site. Working with multi-vane variations on a smaller pipe diameter definitely requires a high level of skill and experience.
Tips for the elements under consideration are cast and welded. The former are considered unconditionally reliable, because they are practically not able to deform, which cannot be said about the welded type. Piles with cast tips can be used for installation in especially dense and permafrost soils, as well as in soils with solid foreign or technogenic inclusions. The molded tip will not deform when it hits an obstacle, and in some cases may break it.Welded types are mainly used on weaker soils, and their strength qualities will depend on the thickness and grade of steel, as well as on welding and manufacturing technology. The main advantage of such elements is only their extremely affordable cost.
The main advantages of foundations on screw piles include:
The disadvantages of pile-screw structures include the following points that should be taken into account at the design stage:
Unlike other types of foundations, screw piles will not require the removal of a fertile soil layer and the creation of pits with holes. Here it is possible to confine ourselves only to marking the territory, the formation of a small hole, whose diameter will slightly exceed the diameter of the blades. So it will be more comfortable to ensure screwing. According to the current technology, screwing can be done mechanically or manually.In both cases, it will be necessary to drill a small hole to insert the lever, while maintaining the strict verticality of the pipe. Upon completion of screwing all the elements to the required depth, the protrusions should be aligned horizontally, and the excess sections should be cut off with a grinder. Concrete must be poured inside the pile pipe in order to increase the strength of the support and reduce the risk of corrosion. At the final stage, iron heads are welded onto the edge of the pipe, on which the lower piping is subsequently made from beams.
When purchasing new piles, you should pay close attention to their technical parameters and design. In order to select a suitable and reliable building material, first of all, you need to decide on the diameter and length.
The most common and popular are the following diameters:
IMPORTANT! There are variations with a diameter of up to 325 millimeters, but their use is isolated special cases.
As for the length of the pile, this parameter should be selected based on the type of soil, its complexity and hardness. If there is a solid clay layer on the site, then the longer the pile, the stronger the foundation will be. On difficult ground, during installation, it is required to deepen the screw as slowly as possible, removing pieces of clay as it enters. When the screw stops ejecting clay, it means that the required depth has also been reached.
This pile with a medium diameter welded tip is suitable for arranging small lightweight structures or outbuildings. Designed to work on soft ground. Fits perfectly and does its job perfectly. Before starting installation, it will require cutting a hole in the pipe to facilitate installation. The recommended cost for retail chains is 950 rubles.
This product is made of high quality steel and has an electric welded tip. Features an elongated tube. The wall thickness is sufficient to withstand the negative effects of underground soil substances. Suitable for arranging medium-sized objects, such as one-story houses. Screwing can be carried out both manually and with the help of special equipment. The recommended cost for retail chains is 1150 rubles.
This Russian-made building element is pre-equipped with a hole for mounting the mounting lever. The entire structure is made of durable steel grade St2ps, and the diameter of the level above average suggests the possibility of installation under buildings of medium weight. The wall thickness is 4 millimeters, which is enough for the upcoming tasks. The tip is made by electric welding. The recommended cost for retail chains is 1350 rubles.
The part, although it does not have a large length, an increased diameter, but has sufficiently thick walls, which allows it to be used for arranging outdoor gazebos or small terraces. The mass of each element is 5.5 kilograms, the steel used is St2ps, the blade has a diameter of 180 millimeters. It is quite possible to install on the ground of medium hardness. Able to withstand loads up to 1 ton. The recommended cost for retail chains is 1500 rubles.
This type of product is distinguished by the perfect geometry of the helical blade, as well as the presence of a double anti-corrosion coating - fluoridation and polymer-powder enamel. With the help of this sample, the foundation can be mounted on any type of soil and at any time of the year. Installation can be carried out both independently and with the help of special equipment.The manufacturer positions the model as particularly durable, designed for a long service life. The recommended cost for retail chains is 2000 rubles.
This product is multi-turn and has a cast tip. The working tube is extended. Perfect for creating small garden forms (lanterns, awnings, benches, gazebos). Commercial use is possible for the installation of advertising structures and road signs. Has an anti-corrosion coating. The pipe has holes for mounting a flange (not supplied). The recommended cost for retail chains is 2850 rubles.
This cone-spiral product is produced using hot-dip galvanizing technology inside and out. During installation, additional concreting is not required. The service life will depend on the chemical aggressiveness of the soil and, at best, can reach 100 years. The design provides for a convenient bolted connection, therefore cutting the pile and additional welding work is not required. The method of fixation is "pipe to pipe". If desired, it is possible to perform a headline. Installation is carried out both manually and with the help of special equipment. Can work on sandy soils and rocks. Perfectly will be suitable for objects of capital construction.The recommended cost for retail chains is 3,000 rubles.
A very heavy variation used for the construction of capital construction projects. It is a very long pipe (3.5 meters) with a pointed welded tip and a wide helical blade. The pipe has a diameter of 89 millimeters, which indicates the possibility of building two-story houses, piers, piers, baths and various large outbuildings on its basis. The recommended cost for retail chains is 4,000 rubles.
This product is a multi-turn device with a cast tip. It has the highest diameter (108 millimeters), the largest wall thickness (4 millimeters), the largest length (3 meters). It will become an excellent fundamental basis for a frame house, a house built using the technology of light steel thin-walled structures, a SIP-panel house, a large bath. At the same time, it is suitable for sliding gates, utility blocks, gazebos, car sheds and verandas. The design provides a hole for the flange, the product has an anti-corrosion coating. The recommended cost for retail chains is 6,000 rubles.
The analysis of the market of the materials under consideration found that for the most part it is occupied by representatives of Russian production. They offer very reasonable prices with decent quality. At the same time, the most expensive and high-quality premium class is completely dominated by foreign companies, however, their products are often highly specialized and have an exorbitant price tag.