The instrument stand is designed to securely fasten the indicators of measuring instruments. It consists of a massive metal base in which a magnet is placed. The set depends on the type of tripod.
Magnetic tripods and racks for indicator heads are distinguished by the presence of a table at the rack, in the form of a plate, for placing the measured parts on it. On tripods there is only a measuring head. Users often mistakenly combine the two. Magnetic tripods perform one function - measuring, but they differ in power, rigidity, and fastening strength. The article contains a rating of the best tripods for indicator heads for 2022.
Content
Not a single enterprise can do without a dial indicator, and the suspension system always goes in tandem with a tripod, often magnetic. Since it is the magnetic system that makes the structure heavier and makes it easier to work with the measuring arrow.
The device is used to establish relative measurements and track deviations from the desired dimensions of a given shape of parts. The indicator shows how much the received part differs from the accepted standard. And in the future it is adjusted or disposed of. Such a device helps large enterprises to significantly save the budget, on the purchase of expensive devices and time. Holders for the device must be as fixed as possible and meet the requirements of GOST for rigidity. Tripods are either voluminous and heavy, or tightly screwed to a flat surface. The magnetic base of such racks and tripods is attracted to metal and helps to avoid problems with finding a convenient place and position for the device.
Clock-type indicators are used in the manufacture of instruments and parts, mechanical engineering, metalworking, to measure deviations in the properties and quality of metals, to tune mechanisms, to determine the percentage of equipment wear. At the same time, a good tripod and stand will last a long time, with careful use. Attachments are subject to frequent change.
Since 1970, state quality standards for these devices have not changed, but were adjusted in 1998. The following designations are present in the Soviet quality document:
Parameters for CMM - IН:
The parameters for the ideal of foreign products do not differ much.
The design of SHM - IIN and SHM-IIB are similar:
General rules for commissioning a tripod:
For non-magnetic tripods, the stiffness is calculated as follows: 0.1 kg / 0.005 mm = 20 m / 1 mm.
For magnetic fixtures, flatness tolerance is not assigned. Warranty for Soviet models 18 months.
The tripods most in demand on the market are divided into: by price - cheap, expensive, by manufacturer - domestic and foreign. Each model in the line of this or that company differs in one way or another in characteristics.Yet each manufacturer has distinctive features. For China, this is a low price, for Germany - new technologies, for Soviet tripods - a convincing design and durability.
Chinese models, all as one, defines the cam mechanism. The rods put pressure on the ball, with the help of which the fixation to the bracket takes place. Such tripods are not advised to be used in professional activities, and the inhabitants give advice: they bought a Chinese tripod from AliExpress, immediately check for suitability by scrolling the ball with which the mechanism is attached to the platform. It often happens that the holder sticks, and creases and burrs are initially present on the plastic parts.
Chinese models of low prices, from 850 to 1200 rubles, are made of aluminum, with a steel ball and plastic fasteners. The manufacturer recommends that the buyer keep the device switched on to avoid demagnetization. Depending on the price and size, these tripods can withstand weight from 5 to 30 kg. Another problem is the inability to install the indicator in the right place, due to the wrong location of the screw, on almost all Chinese models. However, these products are in high demand due to their low price. And they are perfect for home use.
This manufacturing country has very expensive and mid-priced models. There is a cam mechanism and a convenient flexible base. And also, it was the manufacturers from Germany who made the perfect hydraulic tripod for the clock suspension mechanism. The product has an accurate fine adjustment, without errors. Oil is poured into the hydraulic rack, in the middle there is a holder for the indicator, which is also clamped with a screw.According to experts, this tripod is the best for accurate measurements. The price varies 15 - 22 thousand rubles.
The main disadvantage of Soviet models is the lack of a prism required for mounting on a round or curved surface. A powerful body, a magnetic base, which helps to make clear measurements, thanks to the traction and the correct moderate tension of the rod, is also a minus - this design is overall and weighty, about 5-6 kg, when the weight of the hydraulic 2 kg. If the magnet is working, such a tripod can withstand up to 80 kg. In the event of a breakdown, the craftsmen are advised to contact a specialist; during repairs, it is not allowed to disassemble the base with a magnet, since the stand is also magnetized during production, and there is a chance of damaging the device. The monolithic Soviet design is adjusted according to GOST up to 0.0100. Has high rigidity, and a deflection of 5 microns. With strong vibration, the system finds equilibrium. The scale enters its original position. Average price: 4 - 9 thousand rubles.
The comparative table shows the indicators of four mechanisms: Chinese with a height of 335 mm; Chinese 175 mm, hydraulic (Germany) and Soviet terminal. It can be seen from the calculations that the Chinese tripod with a height of 335 mm has the highest magnet power, not a strong deflection and the lowest rigidity. From this follows the conclusion that: rigidity does not affect the measurement error and load power.
When choosing a tripod, take into account the fact that there is no suspension in the kit - a clockwork. The indicator is selected according to the price and quality of the tripod. So on a budget Taiwanese tripod, they don’t put an expensive German suspension.
This master class on making a tripod for dial indicators will help you save on the purchase of an expensive instrument. The components of a tripod are often easy to find at home or purchased for a small price. For a homemade rack you will need:
Since this invention does not involve the presence of a magnet in the base, the support must have an impressive weight to prevent pitching. The base - the holder is taken from heavy metal, not from aluminum and definitely not from wood.
Step-by-step instruction:
For the stability of the structure, on the sides of the platform on which the shaft rests, it is advisable to drill holes in order to fix the invention on the surface, if necessary. If everything is done correctly, then during measurements, the indicator needle will “jump” by a maximum of 0.01, as in conventional purchased average statistical devices.
It is not easy to purchase certified products, choosing from numerous racks, for the reason that for indicator structures, it is not necessary to undergo mandatory certification.In order to choose a quality model, you should pay attention to the rating of selected models, collected on information from customer reviews.
Germany offers a magnetic tripod for a measuring device with fine adjustment, and partner stores carry out online sales for 1590 - 2500 rubles. The indicator is mounted in holes with a diameter of 3/8.8 mm or on a base plate. The surfaces and base of the magnetic box are evenly machined and firmly attached to the metal plane. Manufactured for indicators having dovetail connection type.
Characteristics:
The Czech magnetic indicator articulated tripod Micron MSSh-32 with a standard screw-in fastener has a base of 320 mm and a magnet gain of 300, suitable for measuring devices weighing up to 40 kg. Fits a standard watch type suspension.
Characteristics:
A distinctive feature and plus of this Russian model is the presence of slots for thick and thin indicator necks. As well as anti-corrosion coating of the tripod with powder paint.According to customer feedback, this model is excellent for checking the grip discrepancy of the testing machine.
Characteristics, mm:
The Russian manufacturer Ciriff in its model 014767 indicates the ability of the built-in magnet to lift weights up to 80 kg (with magnet reinforcement 785). However, in operation, according to customer reviews, the tripod shows a maximum separation force of up to 8 - 10 kg. Significantly different traction performance with GOST. The tripod is included in the State Register of Measuring Instruments.
Characteristics:
A magnetic stand with a flexible base involves the installation of indicators with a division value of 0.01. Thanks to the bending base, it is able to occupy the required position. In this case, the stand will remain motionless. Otherwise, the mechanism of operation is similar to other magnetic tripods. Manufactured and assembled in China. 1 year company warranty.
Characteristics:
The Indian-made indicator stand is equipped with high-power permanent magnets capable of attracting a mass of 50 to 60 kg. Plus the device, in easy contact with uneven surfaces, thanks to the V-groove.
Characteristics:
Referring to a selection of information about the best tripods for 2022, it is worth noting that Russian and Chinese-made magnetic mechanisms are in great demand. Chinese tripods are most often purchased on AliExpress and are used for measurements at home. According to customer reviews, the main criteria for selection and use are highlighted: they determine the purpose of a tripod with an emphasis on: price - quality; understanding that the strongest and most reliable are made in accordance with GOST, without the use of more than 10% of plastic and aluminum; pay attention to the condition and power of the magnet.