Angle grinder is considered a very popular tool and is widely used for construction and finishing or repair work. Due to the fact that it has the ability to replace various equipment (discs), this tool is indispensable for grinding stone, metal, and wooden surfaces.
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Grinding of objects with a solid base is impossible without the use of special interchangeable wheels, of which there are a huge variety on the modern market.They can vary in size, texture and shape. Thanks to them, it is possible to quickly polish a blank for furniture production, restore some antique objects, sand the walls in a wooden house, make a rough processing on a log, and remove excess paints and varnishes from different surfaces. Among other things, grinding discs are fully used for the restoration of wooden flooring and for processing natural parquet boards, as well as in the production of lining, floorboards, window and door frames and frames for them. Wheels are often used for cleaning, roughing and polishing various products, to eliminate corrosive stains from concrete and metal objects, as well as for a more precise fit in joints that use the tongue-and-groove system and for other products that require tight adhesion of structural elements. .
Grinding discs can be classified according to some features that define specializations for specific samples. Thus, it is possible to distinguish three categories of equipment under consideration:
The first type can include 4 types of grinding discs that can successfully process any surface:
The second group of disks has an extremely narrow specialization. Such models have a petal shape with an emery base and are used for processing wood surfaces. With a petal disk it is possible to carry out primary and final grinding and polishing of wood products. By itself, such a disk looks like a flat snap with trapezoid-shaped petals located on it, made of sandpaper. The petals overlap each other and look very similar to fish scales. Due to this structure, this tool is characterized by high wear resistance, so one wheel is enough to grind ten square meters of wood surface.
IMPORTANT! Flap discs can be produced with a variable level of grit, so that sanding wood species of different structure and hardness can be easily and quickly. Samples are produced in a wide variety of types of sizes in diameters of 115-230 millimeters.
The third group of discs for angle grinders is represented by samples that are directly used to work on ultra-hard bases. These include granite and marble, metal and concrete, natural stone. This group is quite numerous and is made up of a huge number of models. And the three most popular include the following:
According to their shape, grinding discs are divided into cup or flat. Flats are emery or polishing samples with a fine grit and are used for polishing wood or other soft surfaces. Cup wheels can work on difficult surfaces and will require a powerful angle grinder. If the cup is installed on a weak angle grinder, then the tool motor may not withstand the workload and simply burn out. In addition to polishing hard substrates, cup rigs can achieve high performance in hard-to-reach areas where a flat wheel cannot reach.
Polishing and grinding of metal pipes is carried out in a special way. To do this, use equipment drum (roller) type, which can highly effectively clean the base of the pipe from corrosion or paintwork. In addition, the roller is able to perfectly align the welds, and when changing the sanding tape to felt, you can get a high-quality polishing tool. In addition to felt, other non-abrasive substances can be used for polishing metal, for example, cloth, foam rubber or sponge equipment. Fiber discs will also do an excellent job with welding scale, which will perfectly remove residual oxidation, as well as sharpening from abrasive wheels.The latter have a thickness of 5 millimeters or more, have a special recess on the inside, and in addition to trimming the seam from welding, they can be used to sharpen cutting tools.
Before purchasing the right grinding wheel for an angle grinder, the following points should be carefully considered:
Before you start working with a grinder, you should make sure that the wheel is properly fixed and tight. When the tool is connected to the mains, the sound of the motor should sound balanced, there should be no extraneous noise and vibration. Otherwise, you must quickly turn off the device and repeat the setting of the circle. When polishing or grinding, it is worth monitoring the condition of the disc, and if any defects are present, you need to immediately interrupt the workflow. This circumstance is due to the increased speed of circular rotation, which can reach 13,000 rpm for some devices. A disc fracture at such speeds risks turning into a work injury.
When using sandpaper circles in your work, you need to monitor the level of its erasure, otherwise the base disk risks being damaged. To avoid such circumstances, it is necessary to use circles with increased thickness. When processing angle grinders of any surfaces, it is necessary to use individual protective equipment. These include work clothes with long sleeves, a gauze bandage or respirator, canvas gloves, and special goggles. It will not be superfluous to equip the workplace with a chip and dust collection unit, for example, a construction vacuum cleaner.Among other things, when processing a concrete structure, as well as when removing scales welded from the surface of metal bases, the user should not be present in the area of splinters.
IMPORTANT! When polishing or grinding, it is worth using special grinding pastes or soluble substances that contain abrasive fragments.
Primary work on metal bases is performed with circles with a small abrasive, and fine polishing is carried out with a felt or cloth nozzle. Regarding the grain size and its class, to eliminate paint layers or rough processing of poorly planed surfaces, coarse-grain equipment is used (marked from 40 to 60 units). For the purpose of removing the surface layer from aged wood substrates or for adjusting joints and edges, as well as for sanding cut lines, sanding equipment with a grit value of 60 to 80 units is ideal. And when performing fine grinding, as well as when preparing the base for applying paint, you should use fine-grained nozzles with an index of 100 to 120 units.
The samples included in the kit have a solid fabric base. It is characterized by wear resistance and elasticity, is slightly subject to stretching and, in addition, has a water-repellent impregnation. The grain size of the disc is set to 400 units, the production diameter is 125 millimeters. Synthetic resin is used as a binding substance, which is responsible for highly efficient heat dissipation.The abrasive itself is made of aluminum oxide, the fragments of which are capable of self-sharpening during operation and are not afraid of imminent destruction. The recommended retail price is 400 rubles.
The sample has a semi-open coating and quality components that provide increased productivity. Circles of this brand are generally characterized by easy processing of various bases. Blanks and other products can be made from various materials - from wood to metal. The diameter of the circles is 125 millimeters with a grain size of 150 units. The set comes with five pieces with reinforced nozzles made of a special fabric. Quick fastening is carried out with Velcro fasteners. The recommended retail price is 500 rubles.
These discs have increased elasticity and flexibility. Their three-dimensional design is unique, which eliminates the risk of clogging and deformation of the nozzle under intense loads. The diameter of the nozzle is 100 millimeters with a thickness of 13. The model is not subject to rapid overheating, which is an advantage during long-term operation. Rolock is responsible for easy removal and installation. The recommended retail price is 1200 rubles.
This model is made using the technology of reinforcement in several layers using fiberglass meshes. This circumstance provides increased strength, resistance to wear and creases, as well as service life. The diameter along the outer contour is 150 millimeters with a thickness of 1.6. The main production material is aluminum oxide. The model is adapted for use at a speed of 10,200 rpm. The recommended retail price is 1110 rubles.
The base of this sample is made of reinforced fiberglass and is characterized by wear resistance. Proper arrangement of the petals is necessary for a clean and accurate processing. Disc diameter - 125 millimeters. The role of the abrasive substance is played by zirconium oxide grains. Weakly wears out and is not afraid of overheating. The maximum allowable number of revolutions per minute is 13,300. The recommended cost is 150 rubles.
This sample is characterized by some roundness of the plates. For this reason, it has a high processing speed, can be used for surface grinding or for delicate cleaning of seams on corner joints. The diameter is 125 millimeters with a grain size of 40 units.The use of zirconium corundum ensures the preservation of efficiency over a long period of time. Operating vibration level is minimal. The established cost is 560 rubles.
Based on the analysis of the market of modern grinding wheels, it can be argued that there is simply no shortage on it. Choosing the right option is not difficult. The range may vary both in price and functionality. There is no particular proliferation of fakes.