In today's world, pellets are an excellent alternative to gas and other fuels used for space heating. Compared to gas, pellet heating will cost 3-4 times cheaper. However, modern technology for the manufacture of this type of biological fuel is not able to fully replace the gas system. And yet, most potential users have already appreciated the positive qualities of pellets.
Content
Pellets are a type of fuel based on a solid composition and are produced in the form of cylindrical pellets. Production is carried out from compressed industrial waste from the woodworking or agricultural industry. Fuel pellets are mainly made from the following materials:
At the same time, a substance of plant origin, lignin (a natural polymer found in almost any plant culture), is used as the main binding substance. It is able to plasticize during the granulation process when exposed to elevated production temperatures.
Differences can be found in many parameters, but below it is worth considering only the most basic ones:
If we consider the economic side of the issue, we can distinguish the following differences:
The technical differences can be expressed in the following example, considering how many tons of granular matter is required to release 5000 kW of energy:
The production process for pellets is based on pressing pre-prepared and dried to a certain moisture level, and then sequentially crushed to the required fraction, waste from various industries under a pressure of about 300 atmospheres. At the same time, the use of glue and other synthetic additives is prohibited (although some manufacturers, in order to speed up the production process and increase the mass of the granular substance, may add some substances, for example, sand and other low-flammable impurities, and synthetic-based polymers to increase adhesive properties) .
Basic production steps:
In some cases, prior to pressure testing, water treatment and the regrinding stage can be carried out, which is necessary when using certain types of raw materials and their qualitative properties.Crimping is carried out in special molds, annular dies using rotary rollers (rollers), which compress the substance into cone-shaped fillers mounted on a matrix. On the reverse side, the released granules are cut with special knives. Upon completion of the cooling stage, the resulting pellets are sieved and too small fragments are recycled. This technology is, in principle, waste-free, because only low-combustible impurities are removed. Thus, to release a ton of a substance, three to five cubic meters of wood waste will be required, because. compaction occurs approximately three times. Energy consumption for the above process can be from 30 to 50 kW per hour.
For boiler equipment that burns pellets, the following types of pellets are used:
In principle, to choose the most suitable option, you should focus on the following points:
IMPORTANT! It is preferable to purchase pellet products in bags, but not in bulk. Such a loose version is more easily damaged and is not able to retain its useful properties for a long time, while a plastic bag can protect against the negative effects of moisture and other negative environmental phenomena.
The main positive qualities of this type of fuel include:
Significant disadvantages include:
At the legislative level in the Russian Federation there is no standardization of them. As a rule, manufacturers independently establish the features of the production technology in relation to both the quality of the raw materials used and the quality of the final product.But the main reference point for them is the foreign technologies of those countries where the pellet market has been formed for a long time and where this fuel is very popular.
There is also a similar trend in the market for pellet burning boilers. Each manufacturer in their instructions independently dictates the requirements for the fuel used. Guarantee obligations are also directly dependent on the fulfillment of these technical conditions, which makes the direct producers of granulate focus on them. At the same time, the processes must be strictly maintained so that the products are in demand among potential buyers.
This shows that the Russian market in this direction has not yet been fully formed, and many product indicators have not become common to everyone.
There are many ways to package and package the type of fuel in question. This circumstance contributes significantly to satisfying the majority of customer requests. The substance can be sold in bulk in a completely free form or in standard bags (“big bags” - from the English “big bag”), which can hold from 500 to 1200 kilograms.
In bulk, as a rule, fuel elements are shipped to large thermal power plants. However, bulk shipping is also possible for higher quality pellets. They are purchased by enterprises that carry out further retail sales to private consumers or small stations, while packaging the material in bags of smaller volumes. A regular bag is a soft container made of synthetic polymers, and it is supplied with special reinforced slings to automate the loading / unloading work.Materials transported in synthetic bags fully retain their flowability and maintain the proper level of humidity. It should be noted that the loose method of purchase for the end consumer is much cheaper than the packaged version.
Transportation of packaged goods in "big bags" is carried out by special vehicles on platforms loaded by forklifts. But the packaging in bags from 10 to 20 kilograms is completely loaded and transported using manual power and small-capacity trucks. This is because private buyers do not always have the need for large volumes due to problems finding storage space. Also, pellets of higher quality are supplied in small volumes.
Very convenient and high-quality pellets designed for space heating. Made from high quality sawdust of coniferous wood. Extremely economical and easy to use. Their efficient combustion occurs due to the increased density of the granules. Application is possible only on special boiler equipment. The length of the granule is 6 millimeters, the production is carried out on foreign equipment. The product is packaged in elastic bags weighing 15 and 30 kilograms. Country of origin - Russia. The established cost for 15 kilograms is 280 rubles.
This type of fuel is of high quality, as evidenced by their uniform white color.The diameter of individual granules may vary (from 6 to 8 millimeters), but these differences are acceptable for joint use. Greater heat transfer is achieved through the use of a single species of wood - pine without bark impurities. Packed in bags of 25 kg. Country of origin - Russia. The recommended retail price is 450 rubles.
These pellets are made from wood waste on the basis of oak. The composition does not contain any synthetic impurities and even bark elements. The composition provides for increased heat transfer. They do not have an unpleasant odor and have the properties of efficiency. In addition, they can even be used as cat litter. Country of origin - Poland. The recommended retail price is 625 rubles per 15 kilograms.
This product is made on the basis of different compositions of wood - in the structure there are pine, spruce and aspen. They also added elements of the peeled bark of these trees. Their efficiency is somewhat lower than that of homogeneous options, but this is more than paid off by their cost - only 625 rubles per 30 kilograms. Packing is made in large bags, which reliably prevent the risks of unauthorized saturation of the substance with moisture. The country of origin is Latvia.
This is a fairly economical version of the granulate, which is widely used due to the large packaging dimensions at a fairly adequate price. Due to the fact that the granules have a small length - about 4 millimeters, they can be used both for heating and as a fertilizer at the same time. The product is made from environmentally friendly straw. Storage under maximum dry conditions is required. The standard packaging option is 30 kilograms at a price of 640 rubles per bag. Country of origin - Russia.
This type of granulate is made from a combined hodgepodge of various types of wood - from coniferous to hardwood. The standard diameter is from 6 to 8 millimeters, but variations up to 10 millimeters are also provided. They have sufficient thermal conductivity. Packing can be any at the request of the customer, or it can be sold in bulk. Country of origin - Russia. The recommended cost for 30 kilograms is 680 rubles.
This type of fuel is designed for dual use. They can be used as a high-quality ignition for grill operation, and as a heating material. They have a pleasant smell and do not cause allergies. Supplied in a convenient and sealed package of 20 kilograms. One package is enough for the full operation of the boiler for 10-15 hours. The country of origin is Germany. The established cost for the retail network is 1800 rubles.
Another representative of dual-use products. Suitable for use in pellet boilers and for use on the grill. They do not have an unpleasant odor. It is supplied in packages, although their volume is extremely small for the set price of 1900 rubles. The country of origin is the USA.
Completely environmentally friendly product, completely devoid of inorganic impurities, fillers and binding adhesives. Has a spicy hypoallergenic fragrance. Can be used for both cooking and heating. They have a small diameter and are conveniently packaged in sealed packaging. Able to maintain a given level of humidity even in cramped conditions. Standard packaging weighs 9.2 kilograms at a price of 2000 rubles.
The analysis of the Russian market of the goods under consideration found that the middle and budget segments are fully occupied by the domestic manufacturer. However, such a product has a single and direct purpose - only heating. At the same time, affordable prices and variability of supply speak of the sufficient quality of products. The premium class segment, as a rule, is fully represented by foreign (primarily European and transatlantic manufacturers), is characterized by a high level of environmental friendliness and can be used in various fields. It is worth mentioning that the price of this quality is very high and multitasking is very high, so the Russian consumer is unlikely to purchase premium samples for heating. Ideal for grilling and other outdoor cooking tasks. In addition, it should be noted that the market for the goods in question in Russia is just beginning to develop and there is hope that domestic firms will soon begin production of multitasking granules, while its prices will not be too high.