Content

  1. Dismantling: manual or using special equipment?
  2. Building demolition equipment
  3. What is a crusher?
  4. Rating of the best concrete crushers
  5. Conclusion

Ranking of the best concrete crushers for excavators for 2022

Ranking of the best concrete crushers for excavators for 2022

At first glance, it may seem that the demolition of buildings is an easy and quick task. Despite the fact that breaking is not building, this operation requires special engineering and technological solutions.

In some cases, it is enough to use explosives to destroy buildings, but often special equipment with attachments is used.

In our article, we will talk about one of the attachments used for the demolition of buildings - concrete crushers for excavators. Also from the article you will learn:

  • about manual dismantling and dismantling with the help of special equipment;
  • the main technique that is used for destruction;
  • what is a crusher;
  • What are the types of crashers.

Dismantling: manual or using special equipment?

Demolition of buildings can be divided into 4 levels:

  1. Preparation of the building by workers, using manual class equipment.
  2. Mechanical demolition.
  3. Waste sorting.
  4. Crushing construction debris (bricks, reinforced concrete, concrete, etc.).

Manual dismantling is a time-consuming and lengthy process that uses drilling and wall saws, power cutters, joint cutters and other small-scale mechanization devices. Manual dismantling is resorted to if it is necessary to demolish buildings that are located in dense urban areas.

If conditions allow, then to save time and effort, the best option would be to use specialized equipment with attachments. The first place in terms of importance in destructive work is occupied by an excavator, it is to it that attached equipment is attached - a crusher, which will be discussed in our article.

Building demolition equipment

As already mentioned above, the main device during destruction is a caterpillar excavator. He is involved in many stages of the dismantling of construction sites: from demolition to sorting. Despite multitasking, the main task of the crawler excavator is destruction. Based on the main task, this technique is called a demollator or excavator-destroyer.

There are no single criteria for distinguishing between a conventional excavator and a destroyer, but the main difference between them is:

  • in additional devices for safety - destruction is a dangerous process that requires a maximum security system;
  • increased boom length - which allows you to easily reach remote places of buildings;
  • work with attachments of large mass;
  • add-ons for more efficient work (for example, control and monitoring of disassembly);
  • more engine power;
  • equipped with a caterpillar chassis with variable track width.

Just a few decades ago, for the demolition of buildings, a huge metal ball (baba) was used, which was oared on a steel cable or chain. A blow to the building was applied by swinging the ball with an arrow. To use such a dangerous method, it was important to have a large space and high professionalism of the operator.

Now the process of destruction does not pose a great danger. For dismantling, various equipment is used with maximum efficiency in work. One such piece of equipment is the crusher.

What is a crusher?

A crusher, also known as a concrete breaker, a processor and hydraulic shears, is a body to which cutting and breaking elements are connected in the form of one or more short “jaws”. The elements are driven by hydraulic cylinders. Jaws are made of high-strength alloyed alloys, which makes them very strong and durable.

This attachment is used both for primary work - dismantling of structures, and for secondary work - destruction and grinding of reinforced concrete, concrete, cutting of scrap.

What are crashers

Crushers, as already mentioned above, are called concrete breakers, processors and hydraulic shears. Despite the fact that "among the people" these names are synonymous, there is still a difference between them. This type of attachment is divided into 5 types:

  1. Crusher - used for the primary demolition of buildings. The maximum compression force is 250 tons, jaw opening is 800-900 mm. The device performs the following functions: dismantling of structures (destruction of reinforced concrete, concrete, etc.), transfer of debris, crushing, separation of reinforcement from concrete, biting of reinforcement, destruction of floor beams.
  2. Crunchers are a type of crushers used for fine crushing of debris from structures.
    Hydraulic shears for metal - the device is used for cutting body parts, spot dismantling of metal structures, grinding recyclable materials and cutting beams and reinforcing joints. Designed for use on mini excavators.
  3. Hydraulic shears for concrete - used for the dismantling of asphalt pavements, the dismantling of piles and reinforced concrete structures, the demolition of metal structures and the crushing of concrete.
  4. Multiprocessors - used for separation of reinforcement, demolition of structures, crushing debris, destruction of floors and piles, chopping wood, cutting and disassembling metal structures. This is a universal device, the versatility of which is possible due to the maintenance of changing nozzles.
  5. Specialized hydraulic shears are characterized by high compression force, which reaches 800 tons. It is intended for floor demolition of buildings, dismantling of load-bearing structures, destruction of interfloor ceilings, cutting of metal structures and grinding of monolithic concrete. An extended range of applications is available thanks to interchangeable nozzles.

Rating of the best concrete crushers

ARDEN CU 5000 concrete shears

ModelARDEN CU 5000 BB ARDEN CU 5000 СB
total length308.5 cm324 cm
Open jaw width71.7 cm13 cm
Blade length101.5 cm117 cm
Weight 52005000
Fuel consumption850 liters per minute850 liters per minute
Pressure380 bar380 bar
Pressure and fuel consumption during 360 degree rotation140 bar, 35-45 l/min140 bar, 35-45 l/min
Drive unithydraulichydraulic

ARDEN offers customers two types of hydraulic shears:

  1. ARDEN CU 5000 BB - the jaws of which are designed for crushing concrete.
  2. ARDEN CU 5000 СB - with concrete cutting jaws.

The model range is designed for excavators weighing from 45 to 60 tons. Hydraulic shears provide the highest level of safety during the dismantling of buildings.

The body of the devices is made of steel with a high yield strength. Replaceable type teeth are installed, which is a clear advantage, because in case of breakage or blunting, it is enough to simply replace them with new ones.

The hydraulic shears are very convenient to use, as they can rotate 360 ​​degrees. There are two protected hydraulic cylinders installed in reverse position.

Advantages:
  • 360 degree rotation;
  • installed hydraulic cylinders;
  • replaceable teeth;
  • high quality material and assembly.
Flaws:
  • not detected.

Multiprocessors ARDEN CU 1300

 

ARDEN offers a series of multiprocessors that are distinguished by good performance and efficient operation. The devices are suitable for an excavator weighing from 14 to 60 tons and are used to destroy metal, concrete and reinforced concrete structures, as well as cutting and crushing construction waste.

In the review, we distinguish 3 types:

  1. ARDEN CU 1300 BB - for crushing reinforced concrete structures.
  2. ARDEN CU 1300 CF - for metal cutting.
  3. ARDEN CU 1300 CB - for cutting reinforced concrete.

The advantage of this line is the quick change of jaws - 20 minutes is enough for this. Each tooth type comes with a personal holder.

The body of the universal hydraulic shears is equipped with two hydraulic cylinders installed in the reverse position, which are completely protected. Hydraulic cylinders protect piston rods from possible damage.

The multiprocessor is made of high quality steel, there is a bolt-on suspension. Hydraulics allows the device to rotate 360 ​​degrees.

All presented models have identical characteristics, which are presented in the table below:

Fuel consumption250 liters per minute
Pressure380 bar
Fuel consumption during rotation14-20 liters per minute
Pressure during rotation140 bar
Housing materialsteel
Rotation360 degrees

The following parameters differ:

ModelARDEN CU 1300 VV ARDEN CU 1300 CF ARDEN CU 1300 CB
The weight1 t 350 kg1 t 350 kg1 t 270 kg
Length204 cm207.5 cm207 cm
Tooth width60 cm36 cm61 cm
Advantages:
  • advanced functionality;
  • reliability and efficiency;
  • fast change of jaws;
  • rotation support;
  • the presence of hydraulic cylinders.
Flaws:
  • missing.

Delta HC 02 concrete crusher

Guarantee period1 year
ManufacturerItaly
Oil consumption, consumption in rotation40-60/5 liters per minute
Pressure, pressure in rotation260, 120 bar
Base machine weight1.5-3.5 t
Blade length, working width9.29 cm
Cutting diameter1.5 cm
Max effort68 t
rotation360 degrees

Delta HC 02 is used for primary demolition.The jaws will effectively cope with the work for their intended purpose, which consists in the destruction of reinforced concrete and concrete with reinforcement. Standard equipment includes rotation.

Advantages:
  • the presence of rotation;
  • quality assembly.
Flaws:
  • no.

Metal shears Hammer DRS-25-A

Guarantee1 year
The weight2 t 150 kg
Base machine weight20-30 t
Operating pressuremaximum 380 bar
Rotation360 degrees
cutting force102-468 t
Main knife length46 cm
Jaw opening and depth50.4 cm; 46 cm
Width of lower/upper jaw32.5cm/10.1cm
Length 274 cm

Working with Hammer DRS-25-A, it is possible to dismantle building structures made of steel profiles, dismantle bridge structures and bridges made of steel and reinforced concrete.

The model is made of high quality Swedish steel and represents an ideal ratio of weight and power. To ensure maximum convenience during work, full-turn rotation is used, special teeth are provided for the destruction of concrete, and when the knives become dull or break, it is possible to change them.

Advantages:
  • replaceable knives;
  • full rotation;
  • excellent quality.
Flaws:
  • not found.

Hammer DXX-60 specialized hydraulic shears

Producing countryGermany
The weight4 t 100 kg
Base machine weight45-65 t
An effortmax 475 t
Jaw opening and depth115 cm, 102 cm
Pressure380 bar
Oil consumption300-400 l/min
Pressure, oil consumption in rotation140 bar, 40-60 l/min

Hammer DXX-60, with a precise rotation system, is used for demolition of structures and recycling of construction debris.

Specialized scissors are supplied with pads for dismantling various types of reinforced concrete structures or crushing concrete and replaceable teeth.

Optional accessories are available such as non-replaceable jaws, which are necessary for the primary destruction and dismantling of reinforced concrete, or wide jaws used for recycling.

The Hammer DXX-60 features a robust side-trunnion cylinder design that enhances overall performance. The swivel joints of the cylinders are reinforced and protected from dust. There are channels for water supply, centralized lubrication and hose laying. Stabilization of the rotation of the axis of the jaws is provided. Knives are made of durable steel, which eliminates deformation and allows you to withstand heavy loads.

Advantages:
  • the possibility of choosing additional equipment;
  • high structural strength;
  • good performance;
  • rotation stabilization.
Flaws:
  • not detected.

Metal shears GRizzly SR 70

Carrier weightfrom 70 to 100 tons
Force of pressure of blades, scissors800, 210 t
The weight6 t 900 kg
Pressure330 bar
Oil supply400-500 liters per minute
Rotation360 degrees
Pressure to rotate60 liters per minute
Dimensions (opening, length, width)85 cm, 42.5 cm, 75 cm

GRizzly SR 70 is suitable for use on excavators weighing from 70 to 100 tons. The model is designed for processing scrap metal, dismantling metal structures and cutting the reinforcing parts of reinforced concrete structures.

The model will show itself perfectly in cramped spaces, as it is equipped with a rotator.

Advantages:
  • efficiency;
  • quality;
  • the presence of a rotator.
Flaws:
  • no.

Multiprocessors INDECO

The following INDECO models were included in the rating of the best:

  • IMP 15 and IMP 20;
  • IMP 25 and IMP 35;
  • IMP 45.

These models have the following common characteristics:

  • rotation speed is 10 rpm;
  • pressure on the rotator - 110 bar;
  • cutting surface length - 18 cm.

Other characteristics are shown in the table below:

ModelIMP 15IMP 20IMP 25IMP 35IMP 45

Excavator weightfrom 12 to 24 tfrom 17 to 36 tfrom 20 to 45 tonsfrom 28 to 55 tonsfrom 38 to 65 tons
Pressure350 bar400 bar400 bar400 bar400 bar
Quantity and rate of oil supply to the rotator20 l/min25 l/min25 l/min30 l/min30 l/min
Concrete Jaw Force (Ends/Base)50/230 t60/270 t95/340 t110/390 t130/460 t
Chopper Jaw Force (Ends/Base)50/225 t65/280 t90/340 t11430 t130/480 t
Force of metal jaws (at the ends / at the base)55/220 t70/270 t90/330 t120/420 t140/460 t

Modernized hydraulic shears perform the following functions:

  • crush metal structures;
  • destroy structures made of reinforced concrete;
  • dismantle reinforced concrete and steel structures;
  • crush solid building materials;
  • move land masses;
  • dispose of the material.

The product package contains:

  • a copy of the GOST-R certificate of conformity and a passport for the product;
  • instruction manual and adapter plate for attaching to the handle;
  • multiprocessor with scissors, concrete breaker, jaws or choppers;
  • high-pressure hoses.
Advantages:
  • wide functionality;
  • quality.
Flaws:
  • not found.

Concrete shears Delta F25RD

Cutting diameter4.5 cm
Operating pressure380 bar
The weight2 t 650 kg
Force at the tip123 t
Producing countryItaly
Max effort294 t
Parameters (B, C)19.5 cm, 67 cm
Base machine weightfrom 24 to 35 tons
oil flow250-350 liters per minute
Blade length, working width26 cm, 87 cm
Guarantee period1 year

Delta F25RD are suitable for crushing concrete on an excavator weighing from 24 to 35 tons. The model is not equipped with a rotation system, which can make it difficult to work in cramped conditions.

The hydraulic shears have a high build quality and will provide reliable protection during operation.

Advantages:
  • good quality.
Flaws:
  • no rotator.

Hammer DXX-45 specialized hydraulic shears

ManufacturerGermany
Guarantee 1 year
Base machine weightfrom 32 to 50 tons
Depth, jaw opening97.5 cm, 99 cm
An effort430 t
The weight3 t 60 kg
Maximum pressure, pressure in rotation380 bar, 140 bar

Specialized hydraulic shears are equipped with a design with a side trunnion of the cylinder and channels for laying sleeves, reinforced with rotary joints of the cylinders. There are replaceable teeth, the knives are made of wear-resistant steel. Axis rotation is adjustable.

The model has two rotation motors, which increases the positioning accuracy.

Advantages:
  • high quality;
  • two rotation motors;
  • stabilization system.
Flaws:
  • not detected.

Conclusion

The best concrete crushers for an excavator were presented to your attention, which were selected according to the positive opinion of buyers.

In order to eliminate errors when choosing, be sure to consult with experts. Happy shopping!

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