At first glance, it may seem that the demolition of buildings is an easy and quick task. Despite the fact that breaking is not building, this operation requires special engineering and technological solutions.
In some cases, it is enough to use explosives to destroy buildings, but often special equipment with attachments is used.
In our article, we will talk about one of the attachments used for the demolition of buildings - concrete crushers for excavators. Also from the article you will learn:
Content
Demolition of buildings can be divided into 4 levels:
Manual dismantling is a time-consuming and lengthy process that uses drilling and wall saws, power cutters, joint cutters and other small-scale mechanization devices. Manual dismantling is resorted to if it is necessary to demolish buildings that are located in dense urban areas.
If conditions allow, then to save time and effort, the best option would be to use specialized equipment with attachments. The first place in terms of importance in destructive work is occupied by an excavator, it is to it that attached equipment is attached - a crusher, which will be discussed in our article.
As already mentioned above, the main device during destruction is a caterpillar excavator. He is involved in many stages of the dismantling of construction sites: from demolition to sorting. Despite multitasking, the main task of the crawler excavator is destruction. Based on the main task, this technique is called a demollator or excavator-destroyer.
There are no single criteria for distinguishing between a conventional excavator and a destroyer, but the main difference between them is:
Just a few decades ago, for the demolition of buildings, a huge metal ball (baba) was used, which was oared on a steel cable or chain. A blow to the building was applied by swinging the ball with an arrow. To use such a dangerous method, it was important to have a large space and high professionalism of the operator.
Now the process of destruction does not pose a great danger. For dismantling, various equipment is used with maximum efficiency in work. One such piece of equipment is the crusher.
A crusher, also known as a concrete breaker, a processor and hydraulic shears, is a body to which cutting and breaking elements are connected in the form of one or more short “jaws”. The elements are driven by hydraulic cylinders. Jaws are made of high-strength alloyed alloys, which makes them very strong and durable.
This attachment is used both for primary work - dismantling of structures, and for secondary work - destruction and grinding of reinforced concrete, concrete, cutting of scrap.
Crushers, as already mentioned above, are called concrete breakers, processors and hydraulic shears. Despite the fact that "among the people" these names are synonymous, there is still a difference between them. This type of attachment is divided into 5 types:
Model | ARDEN CU 5000 BB | ARDEN CU 5000 СB |
---|---|---|
total length | 308.5 cm | 324 cm |
Open jaw width | 71.7 cm | 13 cm |
Blade length | 101.5 cm | 117 cm |
Weight | 5200 | 5000 |
Fuel consumption | 850 liters per minute | 850 liters per minute |
Pressure | 380 bar | 380 bar |
Pressure and fuel consumption during 360 degree rotation | 140 bar, 35-45 l/min | 140 bar, 35-45 l/min |
Drive unit | hydraulic | hydraulic |
ARDEN offers customers two types of hydraulic shears:
The model range is designed for excavators weighing from 45 to 60 tons. Hydraulic shears provide the highest level of safety during the dismantling of buildings.
The body of the devices is made of steel with a high yield strength. Replaceable type teeth are installed, which is a clear advantage, because in case of breakage or blunting, it is enough to simply replace them with new ones.
The hydraulic shears are very convenient to use, as they can rotate 360 degrees. There are two protected hydraulic cylinders installed in reverse position.
ARDEN offers a series of multiprocessors that are distinguished by good performance and efficient operation. The devices are suitable for an excavator weighing from 14 to 60 tons and are used to destroy metal, concrete and reinforced concrete structures, as well as cutting and crushing construction waste.
In the review, we distinguish 3 types:
The advantage of this line is the quick change of jaws - 20 minutes is enough for this. Each tooth type comes with a personal holder.
The body of the universal hydraulic shears is equipped with two hydraulic cylinders installed in the reverse position, which are completely protected. Hydraulic cylinders protect piston rods from possible damage.
The multiprocessor is made of high quality steel, there is a bolt-on suspension. Hydraulics allows the device to rotate 360 degrees.
All presented models have identical characteristics, which are presented in the table below:
Fuel consumption | 250 liters per minute |
Pressure | 380 bar |
Fuel consumption during rotation | 14-20 liters per minute |
Pressure during rotation | 140 bar |
Housing material | steel |
Rotation | 360 degrees |
The following parameters differ:
Model | ARDEN CU 1300 VV | ARDEN CU 1300 CF | ARDEN CU 1300 CB |
---|---|---|---|
The weight | 1 t 350 kg | 1 t 350 kg | 1 t 270 kg |
Length | 204 cm | 207.5 cm | 207 cm |
Tooth width | 60 cm | 36 cm | 61 cm |
Guarantee period | 1 year |
Manufacturer | Italy |
Oil consumption, consumption in rotation | 40-60/5 liters per minute |
Pressure, pressure in rotation | 260, 120 bar |
Base machine weight | 1.5-3.5 t |
Blade length, working width | 9.29 cm |
Cutting diameter | 1.5 cm |
Max effort | 68 t |
rotation | 360 degrees |
Delta HC 02 is used for primary demolition.The jaws will effectively cope with the work for their intended purpose, which consists in the destruction of reinforced concrete and concrete with reinforcement. Standard equipment includes rotation.
Guarantee | 1 year |
The weight | 2 t 150 kg |
Base machine weight | 20-30 t |
Operating pressure | maximum 380 bar |
Rotation | 360 degrees |
cutting force | 102-468 t |
Main knife length | 46 cm |
Jaw opening and depth | 50.4 cm; 46 cm |
Width of lower/upper jaw | 32.5cm/10.1cm |
Length | 274 cm |
Working with Hammer DRS-25-A, it is possible to dismantle building structures made of steel profiles, dismantle bridge structures and bridges made of steel and reinforced concrete.
The model is made of high quality Swedish steel and represents an ideal ratio of weight and power. To ensure maximum convenience during work, full-turn rotation is used, special teeth are provided for the destruction of concrete, and when the knives become dull or break, it is possible to change them.
Producing country | Germany |
The weight | 4 t 100 kg |
Base machine weight | 45-65 t |
An effort | max 475 t |
Jaw opening and depth | 115 cm, 102 cm |
Pressure | 380 bar |
Oil consumption | 300-400 l/min |
Pressure, oil consumption in rotation | 140 bar, 40-60 l/min |
Hammer DXX-60, with a precise rotation system, is used for demolition of structures and recycling of construction debris.
Specialized scissors are supplied with pads for dismantling various types of reinforced concrete structures or crushing concrete and replaceable teeth.
Optional accessories are available such as non-replaceable jaws, which are necessary for the primary destruction and dismantling of reinforced concrete, or wide jaws used for recycling.
The Hammer DXX-60 features a robust side-trunnion cylinder design that enhances overall performance. The swivel joints of the cylinders are reinforced and protected from dust. There are channels for water supply, centralized lubrication and hose laying. Stabilization of the rotation of the axis of the jaws is provided. Knives are made of durable steel, which eliminates deformation and allows you to withstand heavy loads.
Carrier weight | from 70 to 100 tons |
Force of pressure of blades, scissors | 800, 210 t |
The weight | 6 t 900 kg |
Pressure | 330 bar |
Oil supply | 400-500 liters per minute |
Rotation | 360 degrees |
Pressure to rotate | 60 liters per minute |
Dimensions (opening, length, width) | 85 cm, 42.5 cm, 75 cm |
GRizzly SR 70 is suitable for use on excavators weighing from 70 to 100 tons. The model is designed for processing scrap metal, dismantling metal structures and cutting the reinforcing parts of reinforced concrete structures.
The model will show itself perfectly in cramped spaces, as it is equipped with a rotator.
The following INDECO models were included in the rating of the best:
These models have the following common characteristics:
Other characteristics are shown in the table below:
Model | IMP 15 | IMP 20 | IMP 25 | IMP 35 | IMP 45 |
---|---|---|---|---|---|
Excavator weight | from 12 to 24 t | from 17 to 36 t | from 20 to 45 tons | from 28 to 55 tons | from 38 to 65 tons |
Pressure | 350 bar | 400 bar | 400 bar | 400 bar | 400 bar |
Quantity and rate of oil supply to the rotator | 20 l/min | 25 l/min | 25 l/min | 30 l/min | 30 l/min |
Concrete Jaw Force (Ends/Base) | 50/230 t | 60/270 t | 95/340 t | 110/390 t | 130/460 t |
Chopper Jaw Force (Ends/Base) | 50/225 t | 65/280 t | 90/340 t | 11430 t | 130/480 t |
Force of metal jaws (at the ends / at the base) | 55/220 t | 70/270 t | 90/330 t | 120/420 t | 140/460 t |
Modernized hydraulic shears perform the following functions:
The product package contains:
Cutting diameter | 4.5 cm |
Operating pressure | 380 bar |
The weight | 2 t 650 kg |
Force at the tip | 123 t |
Producing country | Italy |
Max effort | 294 t |
Parameters (B, C) | 19.5 cm, 67 cm |
Base machine weight | from 24 to 35 tons |
oil flow | 250-350 liters per minute |
Blade length, working width | 26 cm, 87 cm |
Guarantee period | 1 year |
Delta F25RD are suitable for crushing concrete on an excavator weighing from 24 to 35 tons. The model is not equipped with a rotation system, which can make it difficult to work in cramped conditions.
The hydraulic shears have a high build quality and will provide reliable protection during operation.
Manufacturer | Germany |
Guarantee | 1 year |
Base machine weight | from 32 to 50 tons |
Depth, jaw opening | 97.5 cm, 99 cm |
An effort | 430 t |
The weight | 3 t 60 kg |
Maximum pressure, pressure in rotation | 380 bar, 140 bar |
Specialized hydraulic shears are equipped with a design with a side trunnion of the cylinder and channels for laying sleeves, reinforced with rotary joints of the cylinders. There are replaceable teeth, the knives are made of wear-resistant steel. Axis rotation is adjustable.
The model has two rotation motors, which increases the positioning accuracy.
The best concrete crushers for an excavator were presented to your attention, which were selected according to the positive opinion of buyers.
In order to eliminate errors when choosing, be sure to consult with experts. Happy shopping!