A stone-cutting machine is needed for precise processing of modern building and finishing materials: concrete, granite, marble, ceramic tiles. Also used for cutting small blocks. Unlike hand tools, it is more efficient and easier to operate. We will talk about how to choose a stone cutter below.
Content
When working with a power tool, the use of a guide is not required, which greatly speeds up and simplifies the process. Stone-cutting equipment can be used to work not only with ceramic, but also with paving slabs, natural stone, porcelain stoneware.
The disadvantages of professional and semi-professional equipment are the cost and the relative complexity of maintenance (compared to a hand tool).
The main criterion for choosing is the depth of cut on different materials, productivity (if you plan to use the machine for permanent work), the maximum length of the element allowed for processing.
It is also worth considering the power and location of the engine:
In most cases, this is complex automatic or semi-automatic equipment with high power. They are distinguished by high accuracy of material processing: when joining two elements, the joint remains almost invisible. Maximum cutting length 1060 mm, depth 420 mm. The engine can be located both above and below. Bottom drive models have more power and performance.
A pump that supplies coolant to the cutting disc can act as an additional equipment.
The design resembles circular saws, or machines used for wood processing.
Key features to look out for:
The performance of the equipment will depend on the value of the first two parameters. Models of stone-cutting equipment with extended functionality are also presented on the modern market. For example, the machines of the German company Fubag. In addition to the main task - cutting tiles, models of this brand are used for drilling holes.
For a thin and clean cut, diamond blades are used, 1.2 - 1.5 mm thick with a solid edge.Segmented versions (with sections cut at the same distance along the outer edge) allow for greater productivity, but do not give an accurate cut. A material that is heterogeneous in structure with inclusions of pebbles, gravel, reinforcement is processed using “wavy” disks - with uniform diamond segments soldered on both sides, located at an angle to the plane.
When choosing a machine, be guided by such characteristics as power, engine location, saw blade size. The performance of the equipment, quality, depth and length of the cut will depend on these parameters.
This classification will help you choose the right tool so that during work the user can enjoy both the process and the result of their labors. First of all, you should pay attention to how much it meets the requirements as much as possible.
In addition to stone cutters, there are primary class machines, the use of which reduces the time for preparatory work on finishing tiles. The ability to control the position of the working parts, the forces applied to the fasteners, and the precise adjustment of the bed increase the accuracy of processing. The right choice of disk will protect the tile from chipping.
The mechanism of the machine has a significant plus - the cutting part is installed on the main support, the pallet is equipped under the desktop. The cutting tool is driven without the use of a clutch, moves along the guide manually. In this case, in the event of a breakdown, impressive material costs are not necessary.
During the production process, there is a roar and uncontrolled spraying of water.It is possible to put up with such phenomena, provided that during cutting the enamel on the tile will not be chipped. To obtain a degree of suitability that meets the requirements of the consumer, it is enough to clean the screw threads of the landing axle from burrs, it is better to tighten the nuts, and change the factory carrier to a more impressive version.
CHARACTERISTICS | MEANING |
---|---|
Cutting depth (max 900/450), mm | 30/21 |
Cutting length (max), mm | 500 |
disk diameter (external/internal), mm | 200/25.4 |
Disk rotation speed, rpm | 3000 |
power, kWt | 0.8 |
Weight, kg | 32 |
Cost: from 13,900 rubles.
The best option for arranging the bed is a table, because the length of the legs is not enough for comfortable work. The mechanism is monolithic, but not stubborn - during operation, when applying tiles to the carrier, it is necessary to move the bed along the surface. Therefore, the table must be covered with a non-slip and water-repellent cloth. The Hammer Plr 900 stands more securely on its feet than it does on a table. During assembly, check the fasteners of all connections and assemblies. An old segmented disk will also work, instead of a new diamond, solid one. Working on such a machine is a pleasure.
CHARACTERISTICS | MEANING |
---|---|
Cutting depth (max 900/450), mm | 36/29 |
Cutting length (max), mm | 630 |
disk diameter (external/internal), mm | 230/25.4 |
Disk rotation speed, rpm | 3000 |
power, kWt | 0.8 |
Weight, kg | 29.3 |
Cost: from 14,900 rubles.
For such mechanisms, the cutting accuracy for facing material made of porcelain stoneware is + 0.5 mm, that is, it does not exceed the permissible deviations. Under load, engine power makes it possible to hold from 2800 to 3000 rpm. Thanks to such indicators, highly professional machines are practically different from household ones. In addition, after cutting, it is not necessary to grind the edges and finish the surface beyond what is necessary.
All samples of this series process any stone, and the user's options are limited only by the size of the working surface. Almost all cutting mechanisms are produced in several copies, and for a one-, two- and three-phase network, you can choose machines of the same design. Manufacturers do not complete the manufactured equipment with a dusty disk, because the user selects it in accordance with his requests. Some samples also come without an electrical cable.
This machine uses a lot of water. Such a nuance as an energetic water supply does not excite the consumer at all, because the working tool leaves the cut line. There is no clearance on the axis, which causes inconvenience in operation. During a thorough inspection, it turned out that the latch was not tightened to the stop. That is why during operation it is necessary to configure the equipment.
CHARACTERISTICS | MEANING |
---|---|
Cutting depth (max 900/450), mm | 90/60 |
Cutting length (max), mm | 600 |
disk diameter (external/internal), mm | 350/25.4 |
Disk rotation speed, rpm | 2800 |
power, kWt | 2 |
Weight, kg | 82 |
Cost: from 41,142 rubles.
The working mechanism in the German-made equipment.The tongues along the edges of the bracket are limited to two prudently installed positions. To fix any of them, you need to easily tighten the nut. And if you replace the factory mounting nut with an elongated one, the setup time is reduced by 2 times.
There are no additional clamps, the burrs of the bracket are held by the base. During the installation of the working tool in a neutral position, one should not lose sight of the fact that the gate has a long rod, and the structure does not have retaining tongues. If you overtighten the nut a little, there is a risk of breaking the thread.
CHARACTERISTICS | MEANING |
---|---|
Cutting depth (max 900/450), mm | 100/70 |
Cutting length (max), mm | 800 |
disk diameter (external/internal), mm | 350/25.4 |
Disk rotation speed, rpm | 2800 |
power, kWt | 2.2 |
Weight, kg | 75 |
Price: from 46,066 rubles.
The design is stable, the tools are fixed rigidly. The carriage moves evenly, is equipped with an anti-slip coating, so there is no need to tightly hold the cut tile. The factory-made sludge catcher does not perform its function well - microparticles are drained into the main tank from the sump at the same time as the liquid.
CHARACTERISTICS | MEANING |
---|---|
Cutting depth (max 900/450), mm | 100/70 |
Cutting length (max), mm | 695 |
disk diameter (external/internal), mm | 350 |
Disk rotation speed, rpm | 2800 |
power, kWt | 2.2 |
Weight, kg | 82 |
Price: from 54 900 rubles.
The bed, installed without props, is quite stable. Has a small weight. Aluminum legs have a small gap at the landing sites.When working with lightweight porcelain stoneware, the support ensures that the structure is securely fixed in the required position. The structure swings from side to side when the curbstone is being processed on it. But there were no complaints about the clarity of the cut and organizational issues.
CHARACTERISTICS | MEANING |
---|---|
Cutting depth (max 900/450), mm | 110/75 |
Cutting length (max), mm | 500 |
disk diameter (external/internal), mm | 350 |
Disk rotation speed, rpm | 2800 |
power, kWt | 2.2 |
Weight, kg | 66 |
Price: from 63,800 rubles.
The inclination of the supports protects the machine from the possibility of tipping the structure from the long side. To cut a granite countertop lengthwise, the mudguard must be removed to install additional separate supports, as well as the help of several people. A massive slab measuring 1500 x 600 x 30 may compromise the stability of the equipment. The cleanliness of the cut indicates the absence of beats on the cutting head of the machine. A slight refinement of the device and the carriage will allow you to do the work yourself without anyone's help. This is also evidenced by the declared properties of the model, indicating a large power reserve.
CHARACTERISTICS | MEANING |
---|---|
Cutting depth (max 900), mm | 145 |
Cutting length (max), mm | 590 |
disk diameter (external/internal), mm | 420 |
power, kWt | 2.2 |
Weight, kg | 72 |
Cost: from 78 300 rubles.
The presented models belonging to this series are quite mobile, but it is not very convenient to move them, and then install them, bring them into working position. The racks cannot be adjusted in height, which is imperceptible when assembling materials for cladding, but at the same time, such a defect will bring discomfort when working on an uneven surface.
The performance of the design has no complaints. The innovation of placing a sprayer that supplies water to a disk, which is emphasized by manufacturers, did not particularly please users when examined in detail. A positive quality in the device is the presence of a cut with a laser pointer, thanks to which you can fix the workpiece in a short time, which is very convenient, especially when cutting tile products. When working with blocks, you can do without its use, a readable meter will serve as a replacement.
CHARACTERISTICS | MEANING |
---|---|
Cutting depth (max 900), mm | 135 |
Cutting length (max), mm | 800 |
disk diameter (external/internal), mm | 400/25.4 |
Disk rotation speed, rpm | 2800 |
power, kWt | 2.8 |
Weight, kg | 68 |
Cost: from 124,990 rubles.
The vertical sawing function advertised by the manufacturers is a profitable publicity stunt. Proper installation and configuration of cheap prof. aggregates will allow you to perfectly perform a geometric cut. A clear advantage is the low weight and removable wheels, making it easy to move it to the right place, but the length of the frame will require installation on a completely smooth surface.The use of a full reserve of large machines with set-up and cutting corners is more suitable for large-scale production.
CHARACTERISTICS | MEANING |
---|---|
Cutting depth (max 900/450), mm | 145/70 |
Cutting length (max), mm | 1520 |
disk diameter (external/internal), mm | 250/25.4 |
Disk rotation speed, rpm | 2800 |
power, kWt | 2.75 |
Weight, kg | 89.5 |
The cost is from 171,500 rubles.
Among the main features of the devices of the presented type lies the accuracy in processing and perpendicular cutting of various stones at the right angle. The cropping inaccuracy is considered zero because it is a hundredth of a millimeter. Exceptional cutting accuracy is required, as gaps are not allowed when cutting tile layers.
Maneuvering prof. machines differ from workshop models in the thickness of the sawn seam. The scale of the cut made on shop machines will be slightly larger. The fixed equipment installed in the workshops allows you to quickly and efficiently dissolve slabs of granite, marble, as well as massive blocks and slabs for workpieces. This option is well suited for workshops involved in the processing of blocks from natural materials for the further production of commemorative plates, kitchen worktops, window sills and steps.
The weak point of this model is the supports, covering the table with a powerful granite layer having a thickness of 100 mm, most often they do not withstand heavy loads and are aligned. The machines are great for working with standard poles with a thickness of not more than 50 mm, making interior elements and blanks for future worktops.
CHARACTERISTICS | MEANING |
---|---|
Cutting depth (max 900/450), mm | 100 |
Cutting length (max), mm | 1500 |
disk diameter (external/internal), mm | 300/25.4 |
power, kWt | 3 (380) |
Weight, kg | 112.7 |
Cost: from 211,150 rubles.
The declared characteristics of power and depth of cut are not combined with a shortened table, moreover, the machine does not provide for cutting at an angle of 45 degrees. In general, the device is powerful, reliable, stable. The series of this equipment released by the Italians, in terms of performance and technical characteristics, indicates the creation of a successful model for specific purposes and operation under certain conditions.
CHARACTERISTICS | MEANING |
---|---|
Cutting depth (max 900), mm | 300 |
Cutting length (max), mm | 700 |
disc diameter (outer), mm | 750 |
Disk rotation speed, rpm | 900 |
power, kWt | 2.6 |
Weight, kg | 190 |
Cost: from 264,200 rubles.
An electric drive is responsible for the rotation of the cutting parts, which works thanks to manual control. The advantage is the presence of quick-release expanders located on the side of the machine and easily rotating shafts. With their help, you can cut natural stones of large sizes. A small minus of the car is the impossibility of auto-control.
CHARACTERISTICS | MEANING |
---|---|
Cutting depth (max 900/450), mm | 125/90 |
Cutting length (max), mm | 3000 |
disk diameter (external/internal), mm | 400/30 |
Disk rotation speed, rpm | 2800 |
power, kWt | 5.5 (380) |
Weight, kg | 370 |
Cost: from 756,000 rubles.
To carry out repair and construction work in your premises, you can get by with an inexpensive model of the machine. It is worth practicing on your own with the replacement of the base disk and try the adjustment work. Hand tools are inferior in comparison with models of all machines.
The affordable price category of Hammer Plr 900 with a minimum amount of dust and accurate cutting will make you think about purchasing it.
It is not necessary to ignore the purchase of a lightweight CG 1 - 25 Compact machine with advantageous features, low weight of about 70 kg, high accuracy in mm, included disc that allows the processing of the desired materials.
To ensure the continuous operation of a compact workshop, the Emmedue Es - 300 is the perfect machine, which has the potential and capabilities that bring success in production. It meets and complies with all the described characteristics and requirements necessary for the performance of work in industrial enterprises. When opening a repair shop, the equipment is able to cover the costs and increase the profitability of the enterprise.
Which stone cutter to choose - this question can only be answered by the buyer himself, based on the functions planned to be assigned to the device.