A grapple (from the German “greifen” - “grab”) is a device designed for pulling / loading bulk (pulverized, loose, lumpy) and other piece goods. They can be divided into a couple of types: clamshell buckets for digging up the earth and clamshell grips necessary for unloading / loading operations. The former are often used for digging wells or cleaning wells, while the latter are employed in auxiliary work for the movement of various goods in various industries (from construction to shipping).
Grab equipment can be equipped with excavators, loaders, as well as cranes - grabs are installed on their lifting boom.
The control of such a mechanism is reduced to two simple actions - the capture of the load by the jaws of the apparatus and its direct movement. Depending on the type of control, these mechanisms can be rope or motor (drive).
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They are driven by control cables wrapped around the drive drums. In turn, the drums are placed on winches, which are mounted on the lifting mechanism, and the grab itself is suspended on it. Depending on the number of control ropes, the devices can be both multi-rope and single-rope. The former may differ in the number of ropes used - 2, 3 and 4 ropes.
The efficiency of digging a grab on the edges directly depends on the speed at which its jaws close, and on the speed at which the drum located on the drive rotates. The weight of the machine itself will also play an important role, because it must ensure complete stability on the surface.
IMPORTANT! The most common problem for excavators with such equipment is the increased drum rotation speed, which leads to poor soil capture, because increased speeds do not allow you to go deep into the material.Extreme speeds will also be a problem for light excavators, as their mass will not provide downforce, which is necessary, for example, when mining compacted soils.
They can be controlled by a single rope, which will be responsible for both lifting and closing the jaws. The main advantage of such devices is that more than one winch is not required for operation, and the installation of the equipment itself is very simple - you just need to attach the attached bracket to the hook. Among other things, single-rope mechanisms are extremely popular for work where frequent replacement of attachments is required.
The entire cycle of operation of single-rope grabs consists of the following steps:
As can be seen from the above cycle, operations with a single-rope grapple are more tied to the use of gravity (opening the lock when lowering, throwing the bucket for better grip, etc.). All this lowers the quality of effective work. Therefore, in this system, additional devices can be used, for example, an unloading cable (forcibly blocks the jaws, regardless of how high the bucket itself is) or stabilizing cables (prevent excessive rocking of the grip during manipulation).
They are distinguished from those described above by the presence of two drum drives operating independently of each other. One is responsible for vertical movements, and the other is responsible for manipulating the jaws. In general, such a system significantly reduces the wear of the cables, increasing the overall reliability of the entire mechanism.
The cycle of work on two ropes is a bit incomparable with a single rope:
This system of double-rope grabs is the most popular and efficient, and when using special synchronizers - the most preferable in terms of price / quality.
By and large, their principle of operation is not much different from a two-rope system - it's all about enhanced support for the operation of the mechanism at a certain stage. In a three-rope system, one rope is responsible for lifting/lowering, and the other two are responsible for opening/closing the jaws. In the four-rope system, one cable is separately responsible for the descent, the other for the ascent, the third for opening the jaws, and the fourth for closing them. Thus, an increase in the number of cables in the system only leads to an improvement in its reliability.
In such systems, the control of the jaws is implemented using a separate separate drive that transmits power from the diesel / electric engine to the working elements.
The engine itself, which transmits the force, can be included in the grapple design itself or taken out of its limits with placement, for example, on the loading and lifting mechanism. The latter option means an additional supply of individual cables to the clamshell device.
According to the type of motor, these grippers are divided into:
Jaw shapes determine what type of materials the gripper is designed to work with:
Various bulk/small items (especially those that can leak out) are loaded using closed (or semi-closed) bucket grabs. It is their tight closing of the blades that does not allow losing the load.
Also, the grips can differ in the trajectory of application.The diggers are adapted to a pronounced acute angle of cutting into the working surface, while the loading ones have enough work at a right angle.
Among other things, some grapples can be multifunctional and can be made to suit specific needs. As a rule, such models are equipped with a rotary grab rotator, which allows them to be used both for digging and for loading.
The cost of the described attachments for an excavator consists of many parameters:
Thus, it is possible to bring specific prices only by choosing specific parameters, and their choice will depend on the area in which the equipment will need to be used.
Currently, this grip is the flagship among the models from the German company Wimmer International. Specially designed for loading/unloading round timber. The body and blades are made of high wear resistant steel WHD-450. Freely copes with the movement of logs with a diameter of 220 mm, while not causing them serious damage. After turning off the engine, the blades will still hold the load for half an hour. The purpose of the grapple can be easily changed by changing the blades.
Name | Index |
---|---|
Manufacturer country | Germany |
Own weight in kilograms | 1490 |
Maximum blade opening in millimeters | 1720 |
Minimum round timber diameter in millimeters | 220 |
The flow of the working fluid in the hydraulic circuit of the clamp, liters per minute | 70-120 |
Pressure in the hydraulic circuit in bar | 350 |
Warranty, years | 1 |
Price, rubles | 420000 |
A round electromagnet is installed in the design of the device, which works much more efficiently than the classical one, because it uses the “finite element method”. Due to the use of a special alloy in the blades (alloyed steel A-514), it was possible to increase their strength, while reducing their weight by 35%. The hinge axes have undergone additional processing, which will significantly increase their service life. The blades themselves can be supplied both in closed and semi-closed configuration.
Name | Index |
---|---|
Manufacturer country | USA |
Own weight in kilograms | 1700 |
The volume of supplied buckets in cubic meters | 0,6-1,5 |
Cylinder pressure in megapascals | 34.5 |
Warranty, years | 1 |
Price, rubles | 850000 |
A multifunctional grab that can work both with metal and is adapted for digging up the earth. Cutting edges can be equipped with sharpened teeth with carbide tips. The design uses materials that do not harm the environment.It can be used as well as an earth-moving tool. It is possible to supply a version with interchangeable pads for working underwater (at shallow depths).
Name | Index |
---|---|
Manufacturer country | Germany |
Load capacity in kilograms | Up to 15,000 |
Number of blades | 2 |
Bucket volume in liters | 2000 |
Maximum coverage area in meters | 2 |
Cylinder pressure in megapascals | 38 |
Warranty, years | 2 |
Price, rubles | 650000 |
This Russian-made equipment is designed to work with various bulk materials of different densities. The equipment is perfect for loading and unloading, can be used in seaports and quarries in the extraction of minerals.
Name | Index |
---|---|
Manufacturer country | Russia |
Load capacity in kilograms | Up to 10,000 |
Number of blades | 2 |
Bucket volume in liters | 1000 |
Maximum coverage area in meters | 1.5 |
Cylinder pressure in megapascals | 33 |
Warranty, years | 0.5 |
Price, rubles | 350000 |
Another model of a reinforced gripper from the Russian Volga-Vyatka Mechanical Plant. Designed for transportation of bulk substances - clinker, limestone, wet sand, metallurgical slag.The use of four ropes in the system significantly increases the operational life, while the force produced during the grip is increased four times.
Name | Index |
---|---|
Manufacturer country | Russia |
Load capacity in kilograms | Before 2000 |
Number of blades | 2 |
Bucket volume in liters | 500 |
Maximum coverage area in meters | 0.5 |
Curb weight in tons | 0.5 |
Warranty, years | 0.5 |
Price, rubles | 250000 |
There may be significant delays in the work when the ropes are being reshuffled.
The model is extremely limited in its functionality, which cannot be said for its price (quite high). In this case, the manufacturer's brand - Caterpillar, which has proven itself from the best side in this market segment over the past century, plays an important role. The specified model is intended exclusively for work with low-density materials (plastic waste, food waste, etc.)
Name | Index |
---|---|
Load capacity in kilograms | 1450 |
Operating volume in liters | 800 |
Applied force in kilonewtons | 50 |
Circuit pressure in bar | 350 |
Fluid flow in liters per minute | 90 |
Required mass of equipment in tons | 15-22 |
Guarantee | 1 |
Price, rubles | 900000 |
The conducted analysis of the market shows that this segment is quite full of various models and allows you to make a reasonable choice.If we dwell on foreign brands, then the secondary market is more filled with them. Russian brands occupy an average position in the primary market, but only because of their reduced price. In any case, the choice between used and new equipment should be made based on current tasks and the expected duration of use of the device. It is worth noting that it is completely impossible to navigate the prices by monitoring Internet sites for new models - you can find out the price for new copies only by requesting it directly from the dealer or manufacturer. In turn, the search for the required model in the secondary market is extremely limited, as a rule, it is not possible to assemble the clamshell grip completely “for oneself” there and one has to look for the necessary equipment in a ready-made version for a long time.