In the modern world, it is much easier to carry out construction work, especially when it comes to recycling building materials. Now a person can breathe freely, because a crushing bucket will come to replace him, which in a matter of minutes will cope with the task, save time and money.
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The development of the city always requires a large amount of free territory.However, given the size of the old buildings, which take up a lot of space for new buildings, it becomes problematic to provide a sufficient amount of land. Demolition and dismantling of obsolete buildings is considered the only viable way out, but what equipment should be used for this? Given the degree of activity in the reconstruction of old buildings, it is worth using the most effective methods that will ensure the maximum speed of cleaning and removal of construction debris. In this case, the most functional tool is the bucket crusher.
The main purpose of the crushing bucket is the crushing of solid materials: concrete, brick, asphalt, granite and other building elements.
This method can be called economical, because the crushing procedure can take place directly on the construction site, so there is no need to spend extra money for the removal and subsequent processing of materials. The advantages of crushing buckets include high productivity with minimal costs for the operation.
The design of the described buckets in many respects resembles the device of a screw crusher, due to which the equipment is able to work with similar types of soil in the same way as stationary grinding units of large dimensions. The hydraulic system of the excavator is responsible for the movement of the crushing mechanism, which is mounted on special carriers. This equipment is designed for construction machines weighing at least 8 tons. It is also mandatory to have a hydraulic system for reverse and direct flow of lubricating fluid.
Mounting on the carrier takes place in the same way as mounting a hydraulic hammer or similar impactor. The procedure for grinding solids is carried out due to the action of a rotary or jaw element. The variety of mechanisms depends on the model of the crushing bucket. The principle of crushing is quite simple - the upper part of the bucket produces translational movements, while the lower section remains motionless. Solids fall on the static bucket surface, after which the rotary mechanism crushes the underlying materials.
If the jaw or rotor is worn, the rotating elements can be easily replaced thanks to the simple design of the bucket. On modern models of crushing buckets, the diameter of the outlet can be adjusted using special overlaps. As a result, materials of various dimensions can be obtained. As a rule, the average diameter of finished waste is 20-120 mm.
In more advanced buckets, an auxiliary tool is provided that is responsible for sorting reinforced concrete waste and other metal materials. The essence of the process is that a powerful magnet is installed at the bottom of the bucket, which determines the presence of iron fittings, solid metal plates and other structures.
Undoubtedly, crusher-type buckets have a lot of advantages compared to other crushing-type installations. For the most part, all the advantages are manifested from the economic side. What are the advantages:
The crushing bucket is considered to be quite complex equipment, since it takes a lot of money and time to manufacture such mechanisms. Due to the laboriousness of the process, not so many organizations are engaged in the production of grinding units, which will be discussed.
The South Korean company Delta Engineering Group is one of the youngest and most promising organizations for the production of construction equipment. A wide range of heavy duty equipment includes crushing buckets, hydraulic hammers, crushers and a variety of excavator replacement impactors. A distinctive feature of the company is the use of in-house production facilities, meanwhile, Delta representatives regularly release models that were developed jointly with other technologically advanced organizations.
Throughout the entire period of existence, the employees of the organization prefer the high quality of manufactured products. This approach significantly reduces the volume of supplies, but as a result, it has a positive effect on the reputation. Thus, Delta crushing equipment is widely used in domestic and foreign markets. Percussion units and hydraulic mechanisms of the manufacturer can be found in Africa, North America and the Pacific region.Hydraulic hammers and other crushing equipment are designed in such a way that their use is possible in any climatic conditions.
The most significant organization in the field of development, manufacture and sale of impact devices and crushing equipment is the Italian company MB. In addition to the development of grinding buckets with a complex rotating movement of the rotor, the organization's employees specialize in the dismantling of structures and the secondary disposal of materials. MB dates back to 2000, when a variety of models of crushing equipment for loaders and excavators of any size began to enter the foreign market.
The head office, located in the province of Vicenza, has over 7 branches and logistics centers that are located around the globe. Professionalism and striving for excellence help the company to be considered one of the most recognized in the international market. MB has established hundreds of authorized service centers and a strong network of distributors, thanks to which the customer will always be supported by technical service.
The range of crushing buckets includes a wide variety of options. For example, the smallest device is the MB-C50S2 model, which is designed for media weighing at least 4 tons. The most massive bucket can be installed on excavators weighing over 70 tons (model MB BF15010)
The most productive and affordable bucket in the price range is the BF 903S3. The model has a long history in connection with which, due to the regular updating and strengthening of the design capabilities of the unit. The bucket is designed for 20-ton excavators.Differs in small dimensions, it is intended for secondary processing of inert substances and building materials of any type. It is widely used during road construction and works involving the installation of pipelines and digging underground lines.
Another worthy representative of the production of crushing equipment is the Finnish company Ecomeca. The organization is relatively young and promising; it began its activities in 2011. The company's products are distributed mainly in the European market. Ecomeca crushing buckets are ideal for shredding any type of construction waste.
Most models are equipped with auxiliary augers, so that the waste is ground into sand. This approach ensures the reuse of material for backfilling the construction site. The most dimensional options easily cope with both demolition and processing of reinforced concrete structures. Ecomeca impact and crushing plants have a rather high cost, but this is justified by the reliability and durability of the equipment.
The last popular manufacturer of crushing buckets in this list is another Finnish company Allu. The manufacturer specializes in the manufacture of equipment necessary for the processing and processing of all types of building materials. Own research center allows you to regularly improve the design features of devices, thereby bringing more opportunities to the disposal of construction waste.
The organization is recognized almost all over the world, and the sales network covers over 40 countries, including America, China, France, Russia, Germany and Sweden.There is also a dedicated subsidiary, Allu Stamix, which is responsible for the development of mechanism stabilization systems. Allu products are distinguished by reasonable cost and decent quality. We can conclude that this is a bright representative of the optimal ratio of price and quality.
The following is a list of the best models of crusher buckets that can be purchased on the territory of the Russian Federation. The list includes devices with the best value for money.
A feature of the buckets of this manufacturer is the absence of restrictions on the strength of the material being processed. The equipment can be used in mining, dismantling of buildings and structures, recycling. The scope of the ROCKCRUSHER crushing bucket is wide: earthworks, quarrying, construction waste processing, road and infrastructure construction, natural rock processing, demolition and dismantling of buildings and structures.
The unit is characterized by high performance and wear resistance thanks to the QUATTRO technology. This is a unique technology that has no analogues in the world, which allows you to efficiently crush raw materials through special refractive movements. The crushing capacity and the amount of the end product of a cubic shape increase, while the number of “flakes” and small particles, on the contrary, decreases. ROCKCRUSHER buckets can be used as a crushing plant for processing construction waste, bricks, reinforced concrete and similar materials. The ROCKCRUSHER bucket is effective for crushing materials during the demolition of structures and buildings, as well as in the extraction of non-metallic minerals.
It is worth noting the components of the installation:
Of the additional options, the manufacturer provides an electromagnet, bucket teeth, nozzles, a video camera, as well as a quick-release mechanism.
Thanks to the use of ROCKCRUSHER buckets, it is possible to reduce the costs of disposal, the supply of inert materials, crushing of waste, as well as transportation. To perform a wide range of functions, 1 excavator with 1 operator is involved in the site.
This crushing unit is manufactured for crushing building materials directly in the working area.The range includes 6 different variations of the device, which are suitable for excavators with a weight of 5-50 tons. The ideal recycling mechanism allows the construction site to shred, process and recycle waste. In addition to grinding, the buckets described are capable of demolishing industrial buildings, residential premises, railway tracks, pipelines and roadbeds without any problems. If the construction site has a CM CBF crushing bucket, then the complex process of disposal and waste disposal can be avoided, because the unit can cope even with a reinforced concrete structure.
The crushing buckets of this line are small in size, making them convenient to use even in hard-to-reach places - city streets, small building sites, sewerage areas, etc. Transportation of equipment is also simplified due to the compactness and light weight of the bucket (7 tons).
With this crushing equipment, it is easy to carry out earthworks, since the special design allows you to instantly process the soil and leave it at the work site in crushed form. This approach significantly saves the financial costs of hiring a team for the maintenance of a construction machine. Another advantage lies in the economical consumption of fuel and the environmental friendliness of the unit. During operation, the CM CBF buckets create a minimum level of air pollution and noise, so when using the unit will not cause disturbance to residents of populated streets. The cost of the construction unit - from 1900000 rubles
The crushing bucket of the front-rotor type is designed for crushing building materials and soil directly in the construction zone itself with subsequent use in the process. The unit is characterized by good maneuverability and compactness, so transportation in urban areas should not be a problem.
The simple design of the bucket allows you to instantly load the construction waste and unload the crushed material, which can be reused for the construction of objects. The front-mounted rotor easily handles reinforced concrete structures, bricks, tiles, glass, concrete, natural materials and asphalt. Thanks to strong interface nodes, the crushing mechanism fully functions even in the presence of damp soil or wood. The bucket comes with a set of cutting elements, when changing which you can adjust the degree of crushing of waste - 0.3 ... 100 mm. The cost of the crushing bucket: from 1500000 rubles.
This bucket crusher is designed for use in construction machines whose weight exceeds 18 tons. The processing tool is compact and has a long service life. Easily copes with crushing and processing of soil, as well as solid construction waste. Widely used in excavation, road construction and laying of pipelines.
The main advantage is that, despite its small size and light weight, the crushing bucket provides high productivity of soil processing - 35 cubic meters per hour. Due to these characteristics, the grinding tool is regularly used in mines and various quarries for the extraction of minerals. The design of the bucket provides for quick removal and replacement of the lower compartment. The cost of the crushing unit is from 2900000 rubles.
The only crushing bucket in this rating, which is designed to work on small excavators and construction machines (6-10 tons). The element is characterized by high productivity, processing efficiency and durability of rotating mechanisms. Buckets are ideal for all construction tasks - demolition, recycling, recycling and reuse, road construction, earthworks and pipe laying.
Like many advanced models, the MB L200 is characterized by a quick-release bottom design, so that parts can be replaced directly on the construction site. The rotary mechanism provides good performance during soil grinding - 27 cubic meters per hour. After the procedure, the final material can be reused as a coating for the site. The price of the grinding device starts from 1,700,000 rubles.
After reviewing the information provided in this article, you can get the necessary information about the principle of operation and the best models of crushing buckets. The selection of grinding equipment should be approached responsibly, because the productivity of processing building materials depends on it. It is worth remembering that this rating is not advertising in nature and is compiled for informational purposes only. Before buying construction equipment, be sure to consult with a specialist.